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Home » GATE Study Material » Chemical Engineering » General Concepts » History » Case Study:Petroleum


Case Study:Petroleum


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Case Study:Petroleum

Natural Gas is a mixture of very low boiling hydrocarbons. Natural gas can only be liquefied under extremely high pressures and very low temperatures. It is called "dry" when methane (CH4) is the primary component, and "wet" if it contains higher boiling hydrocarbons. If it smells bad, because of sulfur compounds, it is called "sour". Otherwise, it is called "sweet".



Liquefied Petroleum Gas (LPG) is a very light fraction of petroleum. It is also a fairly simple fraction containing mainly propane and butane. First, it should be noted that under normal pressures LPG is actually a gas, unlike gasoline (often just called "gas") which is really a liquid (ugh). However, under modestly high pressures these compounds can be converted to a liquid (hence their name). Being able to store them as a liquid reduces the container size by a factor of a hundred. This is no doubt why propane stoves are so popular. As cracking methods have evolved more and more LPG has been produced by refineries.

Gasoline is a light fraction of petroleum which is quite volatile and burns rapidly. Straight run gasoline refers to gasoline produced by distillation instead of cracking, although it really doesn't make a difference. Gasoline is often just called "gas", however it is a liquid at typical pressures. This confusing state of affairs developed because the first internal combustion engines ran on town gas (a mixture of carbon monoxide, CO, and hydrogen, H2, both actual gases). These engines were therefore called "gas engines". When gasoline replaced town gas people still called the motors "gas engines" and also started calling gasoline "gas". Today, the average American uses 450 gallons of gasoline a year.

Octane Number rates a fuel's ability to avoid premature ignition called knock. Premature ignition reduces an engine's power and quickly wares it out. The octane scale arbitrarily defines n-heptane a value of 0, and isooctane (2,2,4-trimethyl pentane) an octane number of 100. Isooctane is then added to heptane until the mixture has the same knock characteristics as the fuel being tested, and the percent isooctane is taken as the unknown fuels octane number. Tetraethyl lead used to be a common anti-knock additive which would raise a fuels octane number. High octane fuel can be used in engines with high compression ratios which in turn produce much more power. However, the additive is no longer used because of concerns over lead pollution.

Naphtha is a light fraction of petroleum used to make gasoline. Naphtha also produces solvents and feedstocks for the petrochemical industry.

Kerosene was the first important petroleum fraction, replacing whale oils in lamps over a hundred years ago. Some unscrupulous refiners failed to distill off all the naphtha from the kerosene fraction thereby increasing the volume of their final product. This lead to many lamp explosions and fires.

Diesel fuels find use in the fleet of trucks which transport the nations goods. Diesel engines power these larger engines, and use higher compression ratios (and temperatures) than their gasoline cousins. They are therefore more efficient. It is also interesting to note that diesel engines have no spark plugs, instead the fuel-air mixture is ignited by the rising temperatures and pressures during the compression stroke.

Gas Oil (or fuel oils) are used for domestic heating. In the winter refineries produce more gas oil, whereas during the summer driving months they produce more gasoline.

Heavy Fuel Oil is often blended with gas oils for easier use in industry. Ships burn heavy fuel oils but they call it bunker oil.

Atmospheric Residual is everything that cannot be vaporized under normal pressures. Atmospheric residual is fed into another distillation column, operating at lower pressures, which can separate out some of the lighter compounds. Lubricants and waxes reside in this fraction.

Vacuum Residual is the bottom of the barrel. It includes asphalt and some coke.

Pitch is a thick, black, sticky material. It is left behind when the lighter components of coal tar or petroleum are distilled off. Pitch is a "natural" form of asphalt.

Asphalt is a high boiling component of crude oil. It is therefore found at the "bottom of the barrel" when petroleum is distilled.

Tars are byproducts formed when coke is made from coal or charcoal is made from wood. It is a thick, complex, oily black mixture of heavy organic compounds very similar to pitch or asphalt, though from a different source.

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